In the recent past, the aluminum industry is continuously facing various challenges. The challenges include labor shortage, economic contraction, anti-dumping policy, and an increase in production cost. Out of all, the labor shortage severely impacts the development of the manufacturing industry.
So as to have the option to cope with the effect of work lack, the Aluminum processing industry is actively finding the utilization of robots, smart innovation, and hardware to increase profits. Simultaneously, they are taking care of the problem of work deficiency and improving manufacturing efficiency and extruders’ management abilities.
It can be assumed that in the last few years, intelligent, automated, and high-end manufacturing has become a vital direction for the development of the overall aluminum industry. It is now the trend for the aluminum industry to work with automation and high technology equipment.
Focusing on changes in market demand and offer the solution and troubleshooting for clients, a completely programmed packaging line can diminish the number of laborers and increase production effectiveness by 2-3 times. This is in accordance with current aluminum handling organizations’ development requirements for mechanized aluminum profile production.
Aluminum Profile Packaging Weight
The issue of aluminum profile packaging is a pain point for every aluminum profiles manufacturer in China. The weight of one aluminum profiles’ bundle can reach around 10-50 kg. The weight should be packaged by 2-3 individuals in the customary manual packaging strategy.
Extrusion industrial facilities typically set up two-shift work, which is work concentrated for the packaging laborers. It isn’t easy to ensure work proficiency for 12 hours every day. What’s more? A little imprudence can likewise cause packaging loss and lopsided packaging quality. Also, if the heaviness of aluminum profiles packaged at one time is excessively overwhelming, it is anything but difficult to cause industrial incidents. Industrial accidents are a massive loss for the extruder.
Drawbacks of Traditional Packaging Method
There are several drawbacks to the conventional manual packaging technique for aluminum profiles. In the last few years, with the gradual dispensing of the demographic dividend span, the labor cost has sharply increased, the demerits have been highlighted, and the human power problem has reached to a level where it cannot be ignored.
If merely 2-3 laborers are required to finish the packaging work, the extruders might acknowledge it. In any case, for the entire manufacturing line, the quantity of packaging laborers needed is unquestionably more than 2-3 specialists.
For the whole packaging creation line, aluminum profile bagging packaging is one sort of procedure, and after bagging done, it must be stacked and sent to the hot shrink film packaging machine for the next method. The entire packaging process passes through, and it will require a minimum of six laborers to finish packaging as the whole.
After numerous years of persistent testing and improvement, various aluminum profile extruders have evolved aluminum profile programmed packaging creation line that can be altered for the extruders manufacturing workshop. The whole production line is isolated into eight module segments, including programmed conveying, feeding, programmed film cutting, programmed sacking, hot therapist packaging, and programmed passing on and capacity, and programmed discharging procedure.
Save Time via Programmed Aluminum Profile Packaging
The use of aluminum profile programmed packaging creation line spares the bulky works. Examples of cumbersome tasks include middle stacking, emptying, and materials transportation in the workshop. Just 1-3 specialists can finish the whole packaging process in comparison with the customary manual packaging—also, the working productivity increases by 3-4 times, effectively labor costs by 40%.
Further Benefits of Automated Packaging
Automated packaging hardware replaces the conventional manual strategy, sparing the extruders’ consumption on laborers’ salaries. Additionally, the extruders’ administration costs also go down. It tends to be said that the computerized packaging line improves the controllability of the creation procedure, which is useful for the extruders to gather creation line data in time, modify increasingly reasonable manufacturing planning, etc.
The future of automated packaging will replace the labor requirement.
Regardless of which industry field requires a computerized tool to take care of the issue of work costs, the market interest for automation machinery equipment can be depicted as increasing.
To accomplish high-productivity fabricating, it is indistinguishable from the drive of high effectiveness—the effect and estimation of mechanized and intelligent assembling for significant business creation. Contrasted and the conventional manual packaging line, programmed packaging line can significantly lessen work costs, decrease the scratch pace of aluminum profiles during the transportation, improve item quality qualification rate, and along these lines improve manufacturing productivity.
Furthermore, under the weight of managing the current labor shortage, the programmed packaging creation line can understand the change from substantial difficult work to the activity of completely robotized machines, which will make a higher advantage space for the aluminum industry.
To serve aluminum profile packaging factories, aluminum profile manufacturers have developed packaging automation tools such as aluminum profile automatic film applicator machine, aluminum profile packaging machine, and hot-shrink packaging machine, based on the customers’ packaging requirements.